Air-cooled engine gallery

Thanks to Mr mover of things @wandern_waldo @vonflames for moving the new wash slave today.. Just some electrics to fettle and hopefully she will be a good addition to the family lol. #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

VW Type 4, 1911cc, webcam 494 camshaft, twin 40 weber IDFs, worked heads with larger valves, heavy duty valve springs, light port work, CSP exhaust, and a horrible porsche fan conversion lol. As usual its been built after all bearing clearances have been measured, adjusted and set, everything balanced, valve spring heights measured and set, deck heights, CCs and compresion set with cylinders as closely matched as feasible. Fuel pump oil feed and return tapped and blanked with threaded oil gallery plugs. Then we had to find a belt that will fit, 28 belts later and this is the best we can do, so if anyone can help with advise, bigger top pulley perhaps? I was thinking shim the fan up? Never building a motor with a porsche fan conversion again, DTM all the way.. Now i need to strip the water pump for the stuska dyno and clean it out to get water pressure to run under load and perform some power runs.. Looking forward to see how it performs 🤔

Trying to get belts that fit these is like a bloody lottery, and its all we are missing to run it on our Stuska dyno. 1911cc Type 4, webcam, big valve heads, CSP exhaust, weber IDF, Porsche fans are a blag.. Didn't manage to finalise in time for #volksworldshow. #triedmybest some things are sent to haunt us.

Machining a few cases at the minute for 90.5s. Cylinder bore machining performed after line boring etc, then set up on our jig to ensure boring and decking is inline with the crank centreline. We can also supply main bearings and mic them up to check and set bearing clearances for you. And our favourite job dynamic balancing of your crankshaft assembly available to get your motor running as smooth as possible, and help your bearings last. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Oh dear, this wont do, so when checking bearing clearance for this customer with a 30hp emgine with .25 ground crank something didnt quite add up.. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing #crankbalancing #crankshaftgrinding #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Thrust bearing trimmed to fit the case nice and snug #type4 #porsche914 #porsche912 #enginebuilder

When rebuilding an aircooled engine, especially on a type 4, quite often the oil feed holes dont line up with the bearing hole, so i mark them through the bearing, then with a countersink match them up to make sure they flow oil correctly. Its all in the details, and usually the ones you don't see😉 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Love a good balancing job.. Cracking numbers on this final spin, As always we spin each individual item so if you ever have to replace one item, we can balance the replacement for you, so your assembly remains in tollerance.. Anything below 5gm per plane is good enough for a race engine, we always aim for the lowest possible, A balanced crankshaft assembly will make your engine run smoother, and help your bearings last longer 👌 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

#perfection #smoothrunning #balancing #crankbalancing #dynamicbalancing #volkswagenaircooled #type4 #porsche914 #aircooled #turnerbalancer #turnertechnology #engineering #enginebuild #enginebuilding www.jsautotuning.co.uk

#machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

So busy at the minute between machining, development and engije building. Darrens 1776 engle 110, set up and run in on dyno, making a healthy 82bhp. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

When line boring a case, we always set our bore mic in a bowers style setting ring, then check the bores afterwards. Line.boring available for any aircooled VW crankcase.. #25hp #30hp #type1 #type4 Everyone who knows me knows im a perfectionist, and also my biggest critic #ifajobsworthdoingitsworthdoingright #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #30hp #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Set up Midlands Air-cooled Swapmeet ready for tomorrow.. some beautiful merchandise lol.. And ready to talk machining and balancing, and of course tell you more about Aircooled school 😁

Peakaboo #bobhoover crankcase oil mods, oil galery opened up, and camshaft oil grooves widened.. Some say they are pointless and not needed, some swear by them, i say it cant hurt, and ive never seen any negatives from performing them, more efficient oiling and cooling definitely wont hurt. We have been performing these mods to all but stock engines for many years now.. because im.getting old 🤣 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Running Darrens new 1776cc bay engine on a cam burn before tuning and dyno runs.. Unfortunately one of the new weber ICT carbs is faulty so will need to be returned before we can tune and set it up fully. Fully balanced, engle 110 and reworked cylinder heads, should make this perfect for pulling a van along 👌 All machining and balancing done in house 😉 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Aftermarket fan shrouds, not only do they fit like bird shit ona windscreen, they dont have mounting points for anything, Which is good for coil positioning etc! We drill and install rivnuts once we have worked out the best possition. Its the little things that count! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Darrens 1776 almost ready for the #stuska dyno to make.some NOISE!! #engle110 #ported #blackeddition #dynamic balance #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Balancing @fairbankandcravenvancentre 84mm CB crank assembly, crazy watching this spin at 1000rpm, how fast it actually must be at 6/7/8000 rpm Its a therapeutic job seeing the out of balance numbers, folowed by the nice low numbers after correction. As always, starting with the crankshaft just with gears on, then building it up one component at a time to give a complete balanced rotating assembly 🤙 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

When using a set of 1300 heads for a 1776, there is a lot of work to do unshrouding the valves for maximum flow, and porting/blending the ports to improve flow in and out of the head. No need for massive ports, but there is still a lot to remove to improve flow enough, and should compliment the now 3 angle seats we have cut.. They will be finished with stainless valves, and uprated collets after final finishing etc. #bleedinghorsepower 😁 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Setting oil pressure control spring pressure to suit the cut seat, as it was a bit rough so we have had to cut it slightly, and using a long pressure relief valve, tested several springs to get the pressure where is should be on its seat.. Every little counts 👌 Every little thing eats time lol #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Service and tune-up on @slate_grey_6401 Chesil #356 #porsche #Speedster on monday, including rejetting the carbs after securing the left hand manifold, the idle jets are not pleasant to get to at all lol. It has also been on a rolling road before, it was left very rich.. Tappets were very tappy, about 3 times the gap that it should have had lol. Another happy customer! #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder @aircooled_school

Aluminium case line bored and decked after something let go.. for @jlengineeringuk Just waiting for bearings to check clearance before returning 👌 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

One door became two, the start of the new engine build room, much needed for extra space required from being so busy. We continue tomorrow, yes thats Sunday graft, to provide our customers a more efficient service.. and make better use of space for more machines! Good crack as always with my good mate @riggers_restos 🤣 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Busy as fooook this week trying to get on with engines, machine bits including line boring battered cases that required second cuts, etc.. Not enough hours in a day.. Contact us for precision aircooled engineering.. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk 😉

Bought an #aircooled vehicle, no idea what a set of points are, or how to use feeler gauges correctly. Maybe your partner has been out swearing on the driveway for days.. Its not too late to buy them a voucher for our begginers course. Content included explains what an aircooled engine is, how its different from modern water cooled engines, and how it works. Servicing, adjustment of #tappets/valve clearance, setting points gap, adjusting #timing, fueling, fan belt tension, how to make sure your rocker covers seal, checking fuel pipes for cracking, diagnosing none start and #missfire faults. Correct tooling and what is the right oil to use 😉 A fun easy learning day with lots of hands on practical learning! Email Aircooledschool@gmail.com

MERRY CHRISTMAS! Its almost that time again! already, And due to a poorly toddler, we have had to finish early, this year, so wanting to still be as productive as can be.. Thanks to all our customers this year, and all those waiting for jobs to be completed! We are upgrading and increasing workspace a little for next year, and if things go as planned we are hoping to improve turn around times, although until the UK gets a good and full parts supplier, we will always have the parts struggle! We also have some exciting new projects starting in 2024... Aircooled school @aircooled_school which we are starting with @garage_87 in February. To provide an extra service passing on some skills and knowledge to customers, friends, and any other fellow dubber wanting to be able to maintain their own Aircooled classic volkswagen! Then of course is the race car! We still have a lot to do to get racing, but made a huge step forward buying an almost ready to race car! @volksworldmagazine @ned_faux @tattonparkvwshow

VOLKWAGEN TYPE 4 crank assembly balanced.. One of many jobs we have done this week.. Its funny, sometimes the weeks seem long, but are never long enough 🙈

Finally after selling a lot of my parts and junk collection, thanks to Jay AirCooled Hut UK for the patience, and mooney The Flat Four Workshop for the Loooong bad traffic day driving to collect the car with me.. Now then, Anyone know an engine builder 🤔🤣 Thanks to my amazing wife @little_miss_klk for all her support and understanding lets go racing 😁😘

Getting somewhere.. 1776 type 1, engle 110 build 2.0 type 4 porsche cooling 1911type 4 with webcam 494 ported big valve heads etc Machining jobs in between making things fit, making magic, spending more time than its worth getting things just so! #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Volkswagen type 4 webcam camshaft instalation, O.E cam gear removed from original.cam, skimmed and counter bored, then fitted with dome head screws for help clearing the oil pump. End play on the thrust bearing then set. Mechanical fuel pump oil feed and drain to sump tapped and blanked, this one will run an electric fuel pump. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Brrrr keeping defrosted in the workshop! #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

2.0 type 4 & 1776 type 1 coming along. Trying to rearrange the workshop at the same time, not enough hours in a day! #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Sorry for my voice, and excuse the mess in the workshop, a bomb went off and i havent had time to tidy yet 🤣 I usually look towards a balance figure of less than 3gm per plane, aluminium pulleys sometimes mean settling for 6 and under, which is still more than good enough for a race engine 😉😁 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Fitted lifter bore bushes, just need to drill the oil hole, then finish ream.. these should last forever! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Skimming some #Porsche911 inlet manifolds flat for @leemayorrestorations.. These were a mile off, so wouldn't have sealed very well, leading to running issues at some point im sure! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Lifter sleeves ready to go in next week 👌 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Gotta love a bit of balance on a Friday.. So happy to have the balancer back up and running.. #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Dynamic Crankshaft Balancing.. www.jsautotuning.co.uk We balance the assembly components one by one, All engines should have the moving components checked and balanced where required, including the conrods, pistons and rockers . A good balance job will make your engine run smoother, rev easier, and not rattle your bearings etc to bits prematurely. #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer  #crankbalancing #dynamicbalance #dynamiccrankshaftbalance #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Lifter bore sleeve instalation available for any worn out lifter bores or upgrading performance cases for hight lift cams and high RPMS! #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing #crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Cheaky cute pain in the arse of ours lol.. @little_miss_klk

#25/30HP #okrasa engine case decked, for @wpsengines had some damage that needed cleaning up, always give a nice finish these cases. All types of Aircooled maching services available .. Line boring, boring for larger cylinders, case decking, full flow adaption, case saver installation, all types of 4 cylinder aircooled engine cases crank grinds, dynamic balancing, conrod balancing Cylinder head work inc new guides, porting, boring for bigger cylinders . www.jsautotuning.co.uk Also on facebook.. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Smokin hot like me 🤣 Should stop the ice building up on the spanners lol

New workshop heater installed.. Hopefully keep the chill off... Anyone chopping any trees down lol.. #woodburner #logburner #firefox8 #nomoreice

For Sale AS41 Dual Refief Case Previously Line bored to 0.5 (checked with bore mic) Thrust Std Full Flowed Machined for 90.5 B&Ps Decked in line with crank centreline Lifter bores and cam journals checked Does not have Bay Bus Mounts We provide full air-cooled machining services. Please contact us with any requirements 07923273333 www.jsautotuning.co.uk Thanks

VOLKWAGEN 2.0 TYPE 4 MOTOR.. @little_miss_klk getting this type 4 motor together! Always a lot of work to sort type 4s out! #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Maching an as41 engine case, this was a type 3 case, so we have had to drill and tap for type 1 oil pressure switch location, and drill and insert a dip stick tube in the correct place.. We have milled back the area ready for tapping for full flow oil adaption. 8mm case savers have been installed, and we have step bored for 94mm cylinders, this is done to keep as much strength in the case bores as possible. #Aircooledmaching #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Test fit of this reground crankshaft into the freshly Linebored and thrust cut AS41 crankcase.. We have also remove oil galley plugs, drilled and tapped for him, an important part of any engine rebuild, especially when the case has been blasted, for thorough cleaning. If this step wasn't carried out, some debris is sure to cling on somewhere and destroy a bearing or two in a short space of time! Over to mark.boughton for that thorough cleaning session, and to get his motor rebuilt for many more happy miles! 😊 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

After a line bore we blow through the case, and check with a bore mic, pre calibrated in a bowers bore setting ring! @jsautotuningperformance www.jsautotuning.co.uk #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Line.boring a t1 case in action, Then a quick blow through, and mic it up, pretty darn perfect.. thrust cut too. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #lineboring #alinebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk

Martyn Dunstan's crankcase finished, Line bored, thrust cut, full flowed, bored for 90.5s Was standard on the mains, so line bored to .50mm but the rear was still rough (see pic) so had to line bore to 1mm to clean it up fully.. Nice and shiny, ready for the customer to give it a good clean, and build!

Sometimes the simple jobs are so satisfying, if you know, you know lol boxes and boxes all sorted, im sure some size combos will almost never get used lol.. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Build engines they said, its easy someone said.. Unless you have @mahlegroup main bearings, After tripple checking crank journals, and the line bore measurements, and going mad once or twice, or thrice.. No clearance on centre or number 3 main bearing when torqued into crankcase.. Is it any wonder!! This is the difference between the number 3 bearing I.D measurements before torquing in the case! Thanks Jay @aircooledhut for getting the type 4 silverline bearings over to me, which are normally the ones to watch out for, but in this case, hopefully will give us our desired clearance.. #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Thanks @justkampers for the free magnetic tray.. now i dont need to loose 10mm 🤔🤣 #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Another video to completely waste some time whilst javing a 💩 or to send you to sleep lol #machineshop #machinework #crankbalancer   #crankbalancing #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder

Back to line boring, boring for 90.5 pistons, decking, full flow adaptions , and fitting case savers on some Type 1 cases.. Given up trying to make type 4 bearings fit for now lol.. #machineshop #machining #linebore #bigbore #casedecking #thrustcut #fullflow #1776 #dynamicbalancing crankbalancing #volkswagen #porsche #type1 #type2 #type4 #porsche914 #porsche912 #enginebuilder www.jsautotuning.co.uk More exciting videos on https://www.youtube.com/@JS_AUTOTUNING

Engine cases galore! #linebore #thrustcut #cylinderboring #volkswagenbeetle #volkswagentransporter #machineshop #type1 #type2 #enginemachining #enginebuilder

Good rompastomp up kilaman nicky nook today 🤣 Even managed a super pose up top! @little_miss_klk @supermefitness @busypeoplescoach

Draw through turbo kit. Rebuilt T3/4 turbo with brand new core, inlet a.r 50, ex a.r 63 Delorto DCOE 40 carb with adapter Turbo inlet manifold, stainless large bore Exhaust header £950 Kit just requires some silicone hoses and clips Turbo oil feed and return pipes Fuel pipes and a regulator And some magic dust! This was going to go on a 2165cc engine i had been collecting parts for.. Some other parts are still available.. Crank and rods and some streel elimator heads in other listings. Collect from Chorley PR7

@little_miss_klk building up a type 4 crankshaft after finally getting big end bearings and other bits to move on with the build. Hopefully soon needing to get the #stuskadyno water pump fixed to perform some.cam.burns and running in/set up! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6

#caselinebore #thrustcut, cut for 90.5/94 cylinders. #type1 #type4 #30horsepower

Whilst opening out this case for 90.5 cylinders (1776) I noticed someone had severely nackered the oil pressure switch thread, opened it out, tapped, made an insert, better than new!

Centre finder, quickest most accurate way to centre the bores, hopefully the original bore is centre lol

Big sale post! More pics available on request. Draw through turbo kit. Rebuilt T3/4 turbo, inlet a.r 50, ex a.r 63 Delorto DCOE 40 £400 Renault 5 based turbo kit. Renault 5 carb, top hat, new empi high flow manifold, stainless turbo header and J tubes, t25 ball bearing turbo, slight play, usually is with no oil, £800 C.B 044 heads, complete with long valves for high lift camshafts, 650 springs, one broken fin from storage hence £sold C.B Street eliminator heads 94mm bore 42x37.5 valves complete, hemi cut, one head had slight surface crack between valves, checked and knurled. £400 C.B 5.4 inch H beam conrods, new small ends fitted £250 Pauter welded 78mm crankshaft, mains ground to .25mm big ends polished standard £250 Engle FK10 clearanced Camshaft £150 C.B adjustable straight cut cam gears £100 C.B Lighweight lifters £160 1.3 ratio rocker set £100 Deals on multiple parts, and sensible offers welcomed Autolinea case, full flow, can be supplied bored to either 90.5 or 94 pistons, and with bearings to suit the above crankshaft. Mahle 94mm cylinders and wiseco forged piston set £sold RCI fuel cell £120 C.B sway away race axles, 3 inch narrowed £700 Deep sump, no pick up extension. £70

#Malta #Family #Holiday #Internationalfootball lol

@a1expalmer crankcase line bored, thrust cut, trial bearings and crank fitted to check.. Next fit up on our boring jig and bore for 94mm (1915) cylinders, and full flow adaption. #aircooledvw   #aircooledporsche #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #thrustcut #fullflow #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #hayburnerprint www.jsautotuning.co.uk

Little.visit from @rob.perrins enjoying his new motor 😁 #aircooledvw #performanceaircooled #smilesformiles

#linebore #thrustcut #aircooled #1776 #fullflow Swimming in VW type 1 cases wanting line boring, thrust cutting, and a fair few for full flow adaption with cylinders boring for 90.5 cylinders.. A few have had a hard enough life, first cut line boring to 0.5mm isnt enough (see lat pic) so another pass to 1mm is required.

#VOLKSWAGEN #PORSCHE #TYPE4 #LINEBORE @irvsrestos

For Sale, North West UK. Basis of an immense and what was and could very fast #dragbeetle Race Beetle. Here we have the remains of an old race beetle, which was massively developed over the years, and is a great base to start the build of a very fast car. The cage in this car by weldfab, is very comprehensive, and tagged to 8.5s, will want retagging now, but was built along with the 4 link rear suspension conversion to run sub 8s 1/4 mile times in #promod.. There are a lot of modifications, including aero modifications from the original builder still present, Widened flip front, and an uprated ragtop, that was designed to be good enough to not disintegrate at warp speed 9 🤣 Rear hubs stronger than diamonds, drilled to Porsche patern, with flanges to take porsche drive shafts. Wheely bar set up that just wants finishing, and various small bits to go with it. I dont have time at the minute, too many projects, so letting this go for around the cost of the cage. 07923273333

Few clips showing our #volkswagen # Porsche type 4 line boring process, and checking with a bore guage, absolutely spot on @ 70.5mm .. We have 2 bars for the type 4, and make 2 passes for a better smoother finish! #caselinebore #volkswagen #porsche #porsche912 #porsche914 #type4 #machining #machineporn #bridgeport

Sorting some 30horse heads for @shithouse_mouse .. Cleaned up the inlet valves, with a back cut to help flow, these little buggers need all the help they can get after all 🤣. New exhaust valves have been supplied. Need to fix my popped electrical supply tomorrow, then tackle the guides and cut thre seats! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #porsche356 #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

First one of our new stickers on an engine, @lee.k.1980 1776 we built a few months ago!

So we didn't manage to fully dyno @rob.perrins 2187 motor, as the water pump packed in, just as we had figured we were only getting around 3/4 throttle.. At that time we managed around 170bhp max reading, but we were still fine tuning, Estimated around 185hp after final tuning.. Then is was off to @tattonparkvwshow Had a great time even though setting up and camping for one, sorry half a night due to aeroplanes lol Spoke to plenty of people, got some orders, gave lots of our mew cool stickers away.. And massive thanks to @hayburnerprint for the merch.. All looking great!

Almost done tuning this 2187 with FK87 cam, 1.5 ratio rockers, superflow heads, dellorto DRLA48s, full ballanced, This should be on display on our trade stand at Tatton Park VW show this Sunday! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Performance engines are far from easy most of the time, but ive had more than my fair share of issues and required modifications to things to make this 2176 with FK87 cam go together.. Because the superflow/comp elimator heads are not machined very well for the pushrod tubes to match the wider spaced valves, due to their size, we have had to machine the taper for the seals further over, and down slightly, to get the pushrods clear of the pushrod tubes at full lift, hopefully now we can get on with the rest of the assembly, and get it on the dyno at last! #aircooledvw #aircooledporsche #aircooledmachining #compeliminator #enginemachining #enginebuilder @rob.perrins

#startemearly #santapod #bugjam #beforetherain #aircooledvw #enginebuilder #pitcrew #bitbitch Shame it only lasted a day because of the weather.. Fingers crossed it blows over in the night!

No brakes.. Got brakes, problem found and solved 👌 @john_runningmonkey_mills @six_days_dead @little_horus_dragracing Now need some decent weather..

@rob.perrins 2187 final assembly time, after what seems like an eternity makimg things right, getting things perfect ready to go together, waiting for silly little parts, Getting timing and deck heights correct to suit compresion and stop intake valve hitting pistons.. Time to help @theflatfourworkshop and @john_runningmonkey_mills #crewslave #bugjam Good luck chaps, i will get the race car done one day 🤔🤣

@scatvw Thick wall heavy duty pushrods all trimmed ready for final assembly of @rob.perrins 2176 motor.. Thanks to @team.yac for supplying. Slowly slowly catch a monkey, or is it a donkey 🤔 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld www.jsautotuning.co.uk

A few cases line bored and thrust cut today, line bores checked and within 0.02mm spec 👌 some.valves, seats and guides sorted earlier this week.. And some progress on @rob.perrins motor.. busy busy The weeks need to slow down 🤦‍♂️ #enginemachining #linebore #thrustcut #valveguides #valveseats #aircooledmachining #aircooledvw #aircooledporsche #enginebuilding #machineporn JS auto tuning

Plenty of lift from this fk87 with 1.5 rockers.. Pita setting geometry though!

1679, stock carb, stock heads, 1.4 rockers, centre mount 37pict carb, 63bhp, 90lbft torque at 3000rpm.. I really need digital data aquasition and auto load control, its hard and scary manually trying to feed power and load.

Good to finally chill after the last few weeks none stop @carryondubbin #carryonclassics @little_miss_klk #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Centre finder used before boring for 90.5s.. auto feed perfect for this kind of job, gets a nice smooth finish! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

After aline boring the case, we fit it up on our jig and bore for desired cylinders, this one is 90.5 to build a 1776, our jig ensures the spotfacing is in line with the crank centre line. Full flow milling is performed whilst on the jig, and taken back far enough so the angle fitting clears the breast plate tin when fitted, no dinting and cutting required. #alinebore #linebore #fullflow #1776 #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

1679 long block, Line bored case, reground crankshaft, conrods reconditioned, new stock camshaft, new febi followers, new bearings, new mahle cylinders and barrels. Nearly new stock heads, single heavy duty springs, 1.4 ratio rockers.. Going in a customers beetle cabriolet, updates soon! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Type 1 line bore perfection.

Line bored cases done, all within a tollerance 0.02mm under/over! These are all being bored for 90.5 cylinders, and full flowed, one sold already to a customer, one for one of our builds, the other, for sale if you required one. All universal type AS41 cases, bug, bay, type 3! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Pinkey beer for the king!

Drilled some narrowed beam leaf springs for a #barndoor yesterday, not far off the origianl taper either.. @51_21a_chris We have also been trying to get a customers 1303 beetle back on the road, last minute solid fuel pipe split, typical.. Have a great bank holiday folks, ill be in most of the weekend trying to get some jobs finished.. #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

When you clean the sump plate up to reveal a special messge 🙈🤣🤣

Cam dialed in, was advanced by 4 degrees.. Now set to cam card, Need to remove some from the head chambers to get the compression down from in the 12s to between 10/11 i think for tbis FK87.. #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Conrod bolt strech and bearing diameter/clearance measurement, Waiting on another set of mains to hopefully get the desired clearance so i can get the bottom end buttoned up! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk

Full flow modification done correctly. Most get driled and tapped without maching to drop the fitting below the breast plate tin height, (last pic) meaning you need to bash or butcher the tin to clear it, or leve it off altogether.. We mill down far enough so the thread closes off the old redundant pump feed galley, saving needing a seperate tapped fitting near the pump end. Check instagram and our website for more posts and information.. Instagram @jsautotuningperformance Web: www.jsautotuning.co.uk Thanks

VW TYPE 1, 1776 TURN KEY ENGINE FOR SALE C.B COUNTERWEIGHT CRANKSHAFT C.B UNITECH CONRODS MAHLE FORGED BARRELS AND PISTONS BALANCED CRANK ASSEMBLY, ROD AND PISTONS. ENGLE 120 CAMSHAFT SCAT 1.25 RATIO ROCKERS CHROMOLLY PUSHRODS HEADS WITH CUSTOM VALVE SEATS AND CUSTOM VALVES 38X33.5MM 3 ANGLE VALVE JOB DUAL C.B SPRINGS HEADS REWORKED, PORTED, VALVES UN SHROUDED, SPRING HEIGHTS AND PRESSURES SET, 12MM SPARK PLUGS VALVE GEOMETRY SET JAYCEE PUSHROD TUBES TWIN KADRONS 1.5 INCH EXHAUST ALL PARTS NEW OTHER THAN LINE BORED CRANKCASE POWDERCOATED TINWARE BOSCH ALTERNATOR 009 DISTRIBUTOR Made 108bhp and 115 lb/ft torque on our stuska dyno. Will be sold with customers choice of fan shroud after deposit secured. £4800

1776 start up after cam burn and some run time, Initial running, then dyno run, pulls really well, plenty of torque, 111 lbft, 86bhp. Scat c35 cam, stock 32/35.5mm heads, Ported, H/D valve springs, it's not a monster but really wants to go!! Should be fun in the beetle! #aircooledvw   #aircooledporsche #enginebuilding #noworries #30hp #36hp #vwsplitscreen #vwbay #vwtype1  #vwtype4 #vwtype4engine #vwbeetle  #vwbus #vwbug #porsche914   #porsche912 #linebore #machinework #crankbalancer   #crankbalancing #turnertechnology #flat4  #flat6 #hayburnermagazine #volksworld #salvagehuntersclassiccars www.jsautotuning.co.uk